Mv/LV Switchgear Assembly Line, LV Switch Gear Production Line

Product Description

Switchgear Production Line / Switch Cabinet Assembly Line / Cubicle Switchboard Conveyor Equipment
The switchgear production line is composed of assembly, testing and packaging lines.
1. Overview:
1.1 Length and hight of automatic production line: 50m and 3.8m
1.2 Switchgears suitable for production: 650/800/1000/1200 cabinet type with max. weight 2000kg
1.3 Daily yeild output: 12 pieces/8hours
2. Configuration:
2.1 The main assembly line adopts type of straight length with a RGV for transmission and work stations deployed beside two sides of the straight line.
2.2 FAT area is set at the end of the production line.
3. Production procedures:
3.1 Panel assembly-installation of meachnism parts & movable guide-earthing switch assembly-installation of mutual inductor-instrument cubicle
3.2 Secondary connection-panel installation-busbar installation-breaker into cabinet
3.3 facility and voltage withstand testing-final check of facility-FAT  
4. Features:
4.1 Automatic motor-trolley is electrically driven by sliding contact;
4.2 Barcode localization enables accuracy, stability and self-verification of localization between work stations;
4.3 RGV adopts frequency control to make sure of the stable transimission.
4.4 Assembly line uses module design with flexible deployment.

In addition, we also have drawer assembly line.

Drawer of LV switchgear cabinet is mainly designed by free flow conveyor. It carries out the streamlined operation for each drawer from the housing installation to the final offline. The working stations are allocated according to the working hour of every working procedure, which will balance every working procedure. After the drawer inspection is finished, the line can be coordinated with automated storage & retrieval system by bar scanning to realize the warehouse management.
Plant profile

Kiande is a comprehensive scientific enterprise specialized in intelligent production and data analysis for electricity
manufacturing field. Company's head office, Suzhou Kiande Electric Co.,Ltd., is located in Suzhou. Manufacturing center, Kiande (Zhenjiang) Automation and Technology Co.,Ltd., is located in Zhenjiang. Company covers R&D dept., engineering design dept., production dept., sales dept. and after-sales service dept.. Our mission is to provide the solution programs for improvement on production efficiency, quality, cost and data. We are focus on busbar machine, busbar accessories, busbar bending machine and
riveting machine.


We are the company specialized in busbar machine.Busbar machine means busbar production machine or busbar processing machine including mylar sleeve forming machine, busbar assembly machine, busbar riveting machine, busbar testing & inspection machine, busbar packing machine and busbar conveying machine. If you want to know how we use the machine to assemble the busbar, please kindly get the referenced pictures as below.
 
Step 1 Prepare all busbar finished components
 
Step 2 Use related busbar machines to process the busbar
 
Busbar machine copper processing
Need Kiande's busbar gas-hydraulic copper bar punching machine(This is one-time punching forming. In the market, some busbar manufacturer buys three-in-one busbar machine to bend and punch copper or aluminum bar. As the bar experiences many procedures, the accuracy is not good which will cause the phase distance too small to cause the short circuit.)
 
Busbar machine mylar sleeve processing machine polyester film forming machine
Need Kiande's mylar/polyester film forming machine. In the market, some busbar manufacturer requests workers to wrap the bar manually. Different workers have different workmanship. If employer meets the inexperienced workers, the wrapping part will have some gaps which will cause the short circuit.

 
Busbar machine busbar accessory 3M insulation film Conductor(Copper bar/Aluminum bar) end wrapping


Busbar machine busbar accessory Aluminum profile capped casting capped end

 
Busbar machine Busbar riveting machine


Busbar machine busbar inspection machine busbar testing machine


 
Busbar machine busbar packing machine busbar packaging machine


 
Busbar machine busbar accessory rivet the rivet is to connect the profiles instead of bolts more stable and strengthen


Busbar machine busbar accessory joint isolator

A)What is advantage of your machine?
Our machine is mainly served for the manufacturer of busbar trunking system,switchgear cabinet equiment, cable tray and etc. It is used for producing and assembling all components to form a whole set of electrical panels. Also by our testing machine, clients can achieve qualified products up to 100%. After testing and packing, robot arm can help workers to transfer the qualified products to the finished area for dispatch.

B)Is your machine suitable for all kinds of busbar?
Normally our machine is suitable for one client. It can not match all kinds of busbar in the market. All machines are customized.

C)How can we cooperate with your company?
When client comes to us,we will have a technical enquiry on the products no matter it is busbar, switchgear box cabinet or cable tray. In the technical enquiry, the served product information is required including the product type, annual expected sales meter,future product type if client has,the production procedure and etc. With the information,we will present a schematic diagram to client for confirmation.After the diagram is confirmed by client, we will present a formal offer to proceed the contract.

D) How could I get a sample?
Before we received the first order, please afford the sample cost and express fee. We will return the sample cost back to you within your first order.

E)Sample time?
Existing items: If we got stock, within 3 days.

F)Whether you could make our brand on your products?
Yes. We can print your Logo on both the products and the packages if you can meet our MOQ.

G) Whether you could make your products by our color?
Yes, The color of products can be customized if you can meet our MOQ.
H) How to guarantee the quality of your products?
1) Strict detection during production. 2) Strict sampling inspection on products before shipment and intact product packaging ensured.